I Application
The blenders are used to mix solids in liquids. In the food-processing industry, they provide a perfect solution for reconstituting powdered milk, making syrups, preparing brines, etc. They can also be used for preparing solid-liquid mixtures in the pharmaceutical, cosmetics and chemical industries.
I Operating principle
The blender basically consists of a casing and a centrifugal pump impeller which are mounted vertically. The suction side has a double-wall pipe that keeps the inlet of solids separate from that of liquids, thus avoiding the formation of lumps before the material enters the casing. The liquid enters the mixing chamber at a high speed, thereby creating a vacuum at the center of the impeller, which causes the suction of the solids. The introduction of solids can be regulated by means of a valve situated at the bottom of the hopper.
I Design and features
Simple and versatile assembly for quick and homogeneous mixing of a great variety of solids without contact with the air. Complete mixing with recirculation of the product In some applications, it can be used in line, without recirculation. Sanitary design. Easy assembly and disassembly by Clamp connections. Cleaning can be carried out without disassembling the unit. Sanitary internal single mechanical seal. Standard hopper of 40º for M-226 and 50º for M-440.
I Applications
Preparation of sugar syrup, sorbitol, glucose, lactose and derivatives. Reconstitution of powdered milk. Dissolution of cocoa and/or sugar in milk. Reconstitution of powdered whey. Preparation of flour and starch slurries. Preparation of brines. Pre-mixtures of yogurt and other milk-based desserts. Dissolution of bentonites for wine filtering. Dissolution of casein and caseinates in the cheese-making industry. Preparation of pesticides and fertilizers.
I Technical specifications
Materials:
Parts in contact with the product AISI 316L Gaskets EPDM
Mechanical seal:
Rotary part Carbon (C)
Stationary part Stainless steel (St.St.)
Gaskets EPDM
Surface finish:
Internal Bright polish Ra ≤ 0,8 μm
External Matt
Blender M-22 M-440
Maximum liquid flow 33.000 l/h 65.000 l/h
Maximum solids suction* 3.000 kg/h 9.000 kg/h
Motor 4 kW – 3.000 rpm 11 kW – 3.000 rpm
Suction connections CLAMP 1½” CLAMP 3”
Discharge connections CLAMP 2” CLAMP 3”
Hopper 43 L 60 L
Weight 80 kg 240 kg *
The quantity of the suctioned product depends on its properties and the features of the installation. Please, contact INOXPA technical department to select auxiliary pumps.
It is important to keep low pressure at the suction and at the dishcrage sides of the blender and avoid cavitation. Thus, a feeding pump must be provided only for the applications that really require it (considerable pressure drops at the suction side, high viscosity products, etc.), please, keep in mind that the suction capacity will decrease. When discharge pressure is high, a centrifugal pump needs to be fitted to the discharge side of the blender. For viscosities above 500 cP, the feeding pump and the discharge pump must be positive displacement pumps.
I Options
Double flushed seal.
Double pressurised seal.
Connections: DIN, SMS.
Vibrator for the hopper.
Pneumatically actuated valve + hygienic solids lower level sensor.
Hygienic solids upper level sensor.
Control panel for vibrator, solids level sensors, frequency converter, automated valve.
Grid for the hopper.
60º hopper.
Drainage.
ATEX version available.
Internal surface finish: Ra ≤ 0.5 μm.